This blog concentrates on the market research and forecasts of Global Refinery Catalyst Market from 2010-2015.
Refinery Catalyst are required at the processes in an oil refinery or petroleum refinery. Petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene and liquefied petroleum gas.
Process catalysts play a vital role in the economy. More than
90% of chemical manufacturing processes and more than 20% of all
industrial products employ underlying catalytic steps. Petroleum
refining, which is the source of by far the largest share of industrial
products, consists almost entirely of catalytic processes.
This blog describes the categorization of Global Refinery Catalyst Market based on :
Types of Refinery Catalyst :
- Hydro-processing catalysts: Hydroprocessing catalysts are catalysts used in the hydroprocessing of crude oil fractions like naphtha, kero and diesel under elevated pressure and temperature. Hydroprocessing is necessary to remove pollutants like sulfur, nitrogen and heavy metals from fuel oils, as well as in the process of catalytic hydrocracking, where large hydrocarbon molecules are cracked into shorter ones that can be used as fuel oils.
- FCC catalysts : FCC (Fluid Catalytic Cracking) catalyst is used at petroleum refineries for cracking heavy distillates to light distillates such as gasoline, kerosene, diesel and LPG. Initially, refineries used FCC catalyst for maximum gasoline yields which is the most valuable distillate.
- Alkylation catalysts : Alkylation catalysts are used to convert isobutane and low-molecular-weight alkenes (primarily a mixture of propene and butene) in the presence of a strong acid. The acid can be either sulfuric acid or hydrofluoric acid. Depending on the acid used as catalyst the unit takes the name of SAAU (Sulphuric Acid Alkylation Unit) and HFAU (Hydrofluoric Acid Alkylation Unit).
- Hydrogen manufacturing catalyst : Hydrogen manufacturing catalyst are catalysts which take part in Catalytic reforming which is a chemical process used to convert petroleum refinery naphthas, typically having low octane ratings, into high-octane liquid products called reformates which are components of high-octane gasoline (also known as high-octane petrol). Basically, the process re-arranges or re-structures the hydrocarbon molecules in the naphtha feedstock as well as breaking some of the molecules into smaller molecules. The overall effect is that the product reformate contains hydrocarbons with more complex molecular shapes having higher octane values than the hydrocarbons in the naphtha feedstock. In so doing, the process separates hydrogen atoms from the hydrocarbon molecules and produces very significant amounts of byproduct hydrogen gas for use in a number of the other processes involved in a modern petroleum refinery. Other byproducts are small amounts of methane, ethane, propane, and butanes.
- Hydrodesulfurization catalysts : Hydrodesulfurization catalysts take part in chemical process widely used to remove sulfur (S) from natural gas and from refined petroleum products such as gasoline or petrol, jet fuel, kerosene, diesel fuel, and fuel oils. The purpose of removing the sulfur is to reduce the sulfur dioxide (SO 2) emissions that result from using those fuels in automotive vehicles, aircraft, railroad locomotives, ships, gas or oil burning power plants, residential and industrial furnaces, and other forms of fuel combustion.
- Isomerization catalysts : Isomerization catalysts are used in a process in petroleum refining that converts n-butane, n-pentane and n-hexane into their respective isoparaffins of substantially higher octane number. The straight-chain paraffins are converted to their branched-chain counterparts whose component atoms are the same but are arranged in a different geometric structure. Isomerization is important for the conversion of n-butane into isobutane, to provide additional feedstock for alkylation units, and the conversion of normal pentanes and hexanes into higher branched isomers for gasoline blending.
Types of ingredients:
- Zeolites: Zeolites or more broadly molecular sieves, can be found in a majority of the major catalytic processes in today’s petroleum refinery. Zeolite catalysts are used in today’s petroleum refineries, and emphasizes some of the newer refining applications including gasoline sulfur removal and dewaxing via isomerization. Zeolite catalysts are also finding new applications at the refinery–petrochemical complex interface.
- Chemical compounds
- Metals
Market Participants :
- Refinery catalyst producer
- Crude oil refining companies
- Metal suppliers
- Chemical companies
Top industry players are W. R. Grace, Albemarle, BASF Catalysts, UOP LLC and Haldor Topsoe.
Geography :
- North America,
- Europe
- Asia
- Rest of the World (ROW)
Global Refinery Catalyst Market Forecasts:
The global refinery catalyst market is estimated to reach US $3.4 billion
in 2015 from US $2.8 billion in 2009, at a CAGR of 2.29% from 2010-2015.
The EMEA refinery catalyst market is gaining stability, and is expected
to hold 31% of the global market in 2015. The APAC market is expected
to have high growth of CAGR 3.28% due to higher energy demands and the
increasing refinery capacity in the APAC region is expected to boost its
share from $723 millions in 2009 to $921 millions in 2015.
The global refinery catalyst is categorized into FCC (fluid catalytic
cracker), hydro processing (hydro cracking and hydro treating),
isomerization, alkylation and others. FCC is a key conversion process of
petroleum refining, dominated the market with 38.5% followed by
hydroprocessing catalysts with 32%. The demand for hydroprocessing
catalysts has been increasing primarily because these reduce the high
levels of impurities present in the feedstock. The hydro-treating
catalysts segment accounted for the largest share i.e. 74.2% of the
overall hydroprocessing catalysts market at $667.6 million in 2009. This
segment is expected to reach $869million in 2015, at a CAGR of 3.53%
for the period 2010-2015.